Simulated workplaceCAQA Polyform Plastics and Cable is a fictional business created by CAQA for training and assessment. It is not a real company and no person, client or record here is real.About this simulation
PMBCAQA PolyformSimulated workplace
Simulated workplace
Controlled documents

Document library

Controlled policies, procedures, forms, templates, registers and plans. Forms and templates can be completed on screen and printed.

15 documentsFormPlanPolicyProcedureRegisterTemplate
CodeDocumentTypeOwnerVersionNext review
PFM-POL-001Work Health and Safety Policy
This policy sets out how CAQA Polyform Plastics and Cable protects the health and safety of workers, contractors, visito
PolicyGeneral Manager3.327 January 2027
PFM-POL-002Quality Policy
This policy states the quality commitments of CAQA Polyform Plastics and Cable and the system through which moulded, ext
PolicyGeneral Manager2.610 March 2027
PFM-POL-003Machine Safety and Isolation Policy
This policy sets the rules for guarding, interlocks, isolation and lock out on every moulding machine, extruder, mill, c
PolicyTooling and Maintenance Manager2.14 February 2027
PFM-POL-004Environment and Waste Policy
This policy sets out how CAQA Polyform Plastics and Cable manages air emissions, noise, waste, regrind, water and chemic
PolicyTechnical, Quality and WHS Manager1.418 November 2026
PFM-PRO-001Injection Moulding Die Change and Process Setup Procedure
This procedure sets out how a setter removes a die, fits the next die and establishes the process from the setting sheet
ProcedureInjection Moulding Manager3.44 February 2027
PFM-PRO-002Pipe Extrusion Line Start-up and Shutdown Procedure
This procedure sets out how to start up a pipe extrusion line after a die or material change, bring it to specification,
ProcedureExtrusion and Film Supervisor2.216 March 2027
PFM-PRO-003Hot Vulcanised Fabric Ply Belt Splice Procedure
This procedure sets out how a site crew prepares, builds and cures a hot vulcanised step splice in a fabric ply conveyor
ProcedureRubber and Belting Manager2.522 April 2027
PFM-PRO-004Nonconformance and Rework Procedure
This procedure sets out how nonconforming product and process deviations are identified, quarantined, recorded, disposit
ProcedureTechnical, Quality and WHS Manager2.010 March 2027
PFM-FRM-001Incident and Hazard Report Form
Workers use this form to report injuries, near misses, hazards, chemical exposures and property damage at any site, incl
FormTechnical, Quality and WHS Manager2.227 January 2027
PFM-FRM-002Job Safety Analysis Form
Crew leaders and setters complete this form before non-routine tasks, site jobs, new tool trials and any task not fully
FormRubber and Belting Manager1.522 April 2027
PFM-TPL-001Process Setting Sheet Template
Setters and the technical team use this template to record the validated process for a tool, die or line so that every r
TemplateTechnical, Quality and WHS Manager3.010 March 2027
PFM-TPL-002Production Trial Report Template
Setters, toolmakers and the technical team use this template to record a new tool, die, material or compound trial so th
TemplateTooling and Maintenance Manager1.35 May 2027
PFM-REG-001Hazardous Chemicals Register
This register lists the hazardous chemicals held at the three sites and carried by site crews, with hazard classificatio
RegisterTechnical, Quality and WHS Manager4.018 November 2026
PFM-PLN-001WHS Management Plan 2026 to 2027
This plan sets the health and safety objectives, risk priorities, programs and responsibilities for CAQA Polyform Plasti
PlanGeneral Manager1.030 June 2027
PFM-PRO-005Rubber Compound Mixing Procedure, Internal and Open Mill
This procedure sets out how a rubber compound batch is weighed, mixed on the internal mixer, finished on the open mill,
ProcedureRubber and Belting Manager2.322 April 2027